Maintenance strategies built around Overall Equipment Effectiveness

LINE PERFORMANCE

Your line assets must support

  • availability
  • running speed
  • quality

to protect attainment and operating costs.

Discuss your line strategy

BOOK A TIME
  • Production and packaging machines are not simple assets. Their assemblies, sub-assemblies and maintainable components need to be understood before the right PM strategy can be built.
  • AMSYST helps convert machine knowledge into structured PM/SOP routines, minimum inventory levels and maintenance window requirements that protect line performance.
  • Clear enough for technicians. Structured enough for the CMMS.
  • REDUCE UNPLANNED STOPS
  • MAINTAIN LINE SPEED
  • REDUCE REJECTS

Turn machine knowledge into executable PM routines

MACHINE KNOWLEDGE

Machine Structure

Line > Machine > Assembly structure, extracted from OEM manuals.

Maintainable Items

Cylinders, rollers, sensors, drives, guides and other components that require inspection or replacement.

Assembly Maps

Photos and diagrams showing where each task, inspection point or maintainable item applies.

Line Maintenance Strategy

AMSYST converts machine knowledge into the maintenance decisions needed to protect line performance.

1

MACHINE DEPENDENCY

Understand line criticality, machine role, bottlenecks, downtime impact and quality exposure.

2

MAINTENANCE REGIME

Build the PM regime from OEM recommendations and good practices linked to the maintainable items.

3

ESSENTIAL SPARES

Identify the spare parts and inventory levels required to support machine availability.

4

MAINTENANCE WINDOWS

Define the PM cadence, task grouping and planned downtime needed to complete the work properly.

EXECUTABLE OUTPUT

PM Work Instructions

Consistent machine PM procedures with task steps, visual references, tagged points and resources.

Inventory Levels

Required spare parts, stocking approach and minimum inventory levels.

Window Requirements

Maintenance window requirements and planned downtime requests to align with production scheduling.

BEYOND OEM CHECKLISTS

Useful PMs are built below machine level.

OEM manuals are useful, but they usually focus on known wear parts, replacement intervals and broad inspection checks.
AMSYST breaks each machine into assemblies, maps the maintainable items and applies component-level failure logic before grouping the work back into practical PM tasks.

OEM Starting Point

Manuals highlight known wear parts and service intervals, with manufacturer notes on troubleshooting, symptoms and common adjustment issues.

Component Logic

AMSYST reviews each assembly’s maintainable components, applies typical failure modes, and identifies the preventive or predictive tasks that should be considered for each item.

Assembly-Level PMs

Those tasks are reviewed through the assembly context, filtered for practicality, and grouped into balanced PM packages by frequency, access window and resource group.

AMSYST turns OEM recommendations into machine-specific PMs built around the assemblies and components that need attention.

UNIFIED PM MANAGEMENT

One system for PMs and work instructions.

Once the PM content is built, it needs to stay controlled, current and usable across every line. AMSYST gives maintenance teams one structure for managing PM knowledge across machines, manufacturers and future improvements.

  • One place for PM knowledge
  • OEM recommendations, local experience, task details, resources and visual references are organised into a controlled PM structure.
  • Consistent PM execution
  • Each PM follows the same format, with clear task steps, assembly views, tagged points and practical execution detail.
  • Easier to manage and improve
  • Updates, improvements, and lessons learned can be applied to the PM structure rather than lost in manuals or spreadsheets.

A consistent PM structure makes work easier to execute, review and improve.

Same format.

Complete task details.

Easier execution across every line.

MAINTENANCE WINDOWS

Define the planned downtime required to protect OEE.

Production and packaging machines often need to be stopped before they can be inspected, adjusted or maintained properly.
AMSYST converts the PM regime into clear maintenance-window requirements by machine and line.
This gives operations and maintenance a practical basis for planning the downtime required to complete the work properly.

1

Cadence is defined

The PM regime defines how often each machine or assembly needs planned maintenance.

2

Work is grouped

Tasks are packaged by machine, frequency, duration and resource requirements so the work can fit planned maintenance windows.

3

Windows are requested

Production gets a clear request for the access window required, the duration needed and the work to be completed.

THE PM STRATEGY SHOULD DEFINE THE WINDOW, NOT JUST FILL WHATEVER DOWNTIME IS AVAILABLE.

Planned downtime becomes part of delivering reliable line performance.

WHERE IT APPLIES

From complete lines to the assemblies inside each machine.

AMSYST can be applied to individual machines, complete production and packaging lines, or repeated machine groups across a site.
It brings scattered machine knowledge together and turns it into a structured framework.

Equipment used to pack, identify, inspect, group and dispatch finished product, including:

  • Filling, dosing and sealing machines
  • Wrapping, bagging and pouching equipment
  • Labelling, coding and marking systems
  • Cartoning, case packing and tray packing
  • Checkweighing, inspection and reject systems
  • Palletising, depalletising and end-of-line handling

Machines and lines that turn raw or intermediate material into a finished form, including:

  • Roll, web and sheet converting
  • Slitting, cutting and folding
  • Forming and shaping processes
  • Coating, laminating and finishing
  • Tissue, paper, film, foil, textile and similar converting lines
  • Other transformation or finishing equipment

Machines and stations that build, machine, assemble or test discrete products, including:

  • CNC machines, automated lathes and machining centres
  • Presses, forming stations and fastening equipment
  • Welding, joining and assembly cells
  • Indexing lines and multi-station machines
  • Tooling, fixtures and changeover-dependent equipment
  • Inspection, measurement and test stations

Self-contained production machines that operate like mini factories, with their own assemblies, controls, utilities, settings and maintenance requirements, including:

  • Aseptic, UHT and specialist filling machines
  • Thermoform-fill-seal and form-fill-seal machines
  • High-speed sorting, grading or counting equipment
  • Specialist food, pharmaceutical or consumer-goods machines
  • OEM package machines with complex setup and adjustment requirements
  • Other self-contained production machines

WHAT’S NEXT?

EXPLORE THE AMSYST PLATFORM

GET IN TOUCH

Tell us what you need, and we’ll help you find the right next step